In electromobility, the quality of the electrical connection determines range, safety and durability. Robust, material-friendly and process-reliable joining methods are particularly important for cell connectors, high-voltage cables and conductor rails.
When plastic parts in vehicles fit perfectly, remain invisible and function reliably over the long term, there is often an invisible force behind them: ultrasound.
Making splices with ultrasound – basically welding cables together – is now pretty common for low-voltage stuff and cables with small cross-sections. But high-voltage applications with individual cable cross-sections from 16 to 95 mm² could also benefit from this tech.
Competence Centre Automotive: The innovative ultrasonic solutions that we develop together with our customers are presented at the ‘Competence Centre for Automotive’ in Fürth.
An overview by Telsonic’s Dr Joseph Laux on the many challenges to beovercome in selecting suitable materials for the integration of autonomous vehicle enabling technologies.
In a significant leap for the industrial electric vehicle (EV) sector, Telsonic’s innovative PowerWheel® welding technology has been successfully integrated with ProEV™ cables and Stäubli’s PerforMore connectors, setting new standards for quality and efficiency in battery cable assemblies.